I first got the building bug watching my Dad. He was a great father, fisherman and builder – a craftsman actually.
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| My Dad - a few years before I arrived |
Dad considered himself a “cabinet maker.” He could do anything with wood – from remodeling a room to building furniture to building a boat to building a house, two for our family and many more throughout his career – including the electrical and plumbing. And, lovingly creating a cradle for his grandchildren.
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| Boat being built by my Dad - again before my time |
He fished with a 9’ hollow steel fly rod and a 7’ split bamboo fly rod most of the time, but after re-tying several guides on the steel rod and letting me use the bamboo, he bought a new fly rod – an 8’6” Shakespeare Wonder Rod, FY 300 – comparable to an 8 weight today.
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| Two of my Dad's fly rods grace a wall in my den |
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| Both rods are older than I am - Dad taught me to fly fish with the Bamboo (top) when I was 10. |
His enjoyment in creating, using and being successful with something crafted with his own hands was always apparent when we fished together and that spirit stayed with me.
I built my first rod over 35 years ago and in the next 10 years made about 3 dozen for friends, family and myself.
But, using my basic math skills, it’s been about 25 years since my last rod project – too long.
I built my favorite fly rod from a Don Phillips, one of a kind, 4 weight, 9’6” solid boron fiber blank in 1983 and have caught everything on it from panfish to trout to a 39” Chinook Salmon in the Devil’s Lake fork of the Wilson River in Oregon on a size 6 natural Teeny nymph I tied.
I've repaired my Don Phillips rod twice – once when the top three inches broke off and again about three years ago when the boron fibers started to separate. I had to call Don – currently a fishing writer in Florida – for consultation on that one.
The rod still works great, but I don’t want to use it till it disintegrates, so I thought it was time for a back-up rod. Plus, I recently took an interest in Tenkara fly fishing and Spey and Switch fly rods.
Tenkara is another story, although I did build a couple rods – sort of. James and Kristin will understand.
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| Tenkara flies I tied - note the forward facing hackle. |
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Spey Casting - Photo Courtesy moldychum.com
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| Pete Humphreys casts with his spey rod. |
Orvis has two excellent lines of Switch rods and whenever I’m at the Eastern Hills Orvis, I check them out. Adam S. at Orvis is really an expert. He’s been very helpful explaining the Switch rod techniques and the line and reels that go into making a complete outfit. And there’s the rub – while top quality, a complete Orvis Switch outfit is way out of my budget. So, while I save my nickels and dimes for an Orvis, I found a switch rod kit I could afford now till I can afford my Orvis.
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| 5 wt. 10' 6" switch rod components - the tape marks the guide position and spine of the rod. My first rod project in way too many years is ready to start! |
It’s amazing how much you can forget about rod building after 25 years. This 5 wt. is too light for steelhead, but it's designed as a backup for my 4 weight. And at $55 a shot – my next one will be an 8 weight. Of course if I wait another 25 years to build it – well let’s not even go there!
So, here it is in a brief (finally) pictorial of going from component to complete.
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| A few notes so I don't lose my way! |
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| A small selection of my thread collection. |
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| Fortunately, I kept my tools and this chart for proper spacing of guides. |
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| After the base wrap, the guide goes on. Three basic guides - the Snake guides (pictured here) for most of the rod, plus Stripping Guides and the tip top. |
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| The wraps have no knots. the tag ends of the thread are looped and pulled under the last few wraps on the guide as shown here. |
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| Shown above is a cotton twine "spacer" to snugly attache the reel seat. |
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| FINALLY! All done and ready to go! |
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| I'm using my classic Orvis Battenkill Mark IV - 30 year old reel on a brand new rod - perfect combination! |
The next
photo of my 5 weight Switch will include a fish!
Thanks for
stopping by! See you on the water!
Dave






















































